Lincoln-international K2259-1 Bedienungsanleitung

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WIRE FEEDER
IM775-A
MK 091-0612
October 2007
OPERATOR’S MANUAL
Cobramatic
®
K2259-1
For use with code 11480
Safety Depends on You
Lincoln arc welding equipment is
designed and built with safety
in mind. However, your overall
safety can be increased by proper
installation...and thoughtful oper-
ation on your part.
DO NOT INSTALL, OPERATE
OR REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
Sales and Service through Subsidiaries and Distributors Worldwide
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
World’s Leader in Welding and Cutting Products


®
Copyright © 2007 Lincoln Global Inc.
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Inhaltsverzeichnis

Seite 1 - WIRE FEEDER

WIRE FEEDERIM775-AMK 091-0612 October 2007 OPERATOR’S MANUALCobramatic®K2259-1For use with code 11480Safety Depends on YouLincoln arc welding equipmen

Seite 2

Cobramatic® Safety - page vi83 :9/:9

Seite 3 - Table of Contents

Cobramatic® Owner’s Manual - page 1Section A InstallationTechnical SpecificationsWire Diameter Capacity ... .030” - .045” So

Seite 4 - Declaration of Conformity for

Cobramatic® Owner’s Manual - page 2Raise wire retainer bar to latched position.Install wire spool onto spindle hub so that wire feeds from bottom of s

Seite 5 - Safety - page i

Cobramatic® Owner’s Manual - page 3sure is added to the wire as it exits the tip.Wire Retainer BarThe design of the patented Cobramatic® Wire Retainer

Seite 6 -   %

Cobramatic® Owner’s Manual - page 4The normal operating sequence of the wire feeder can be viewed on the board itself via sequence LED’s. When the sy

Seite 7 - Safety - page iii

Cobramatic® Owner’s Manual - page 5release trigger to start welding functions - pull trigger again and release to stop welding functions.The Prepurge/

Seite 8 - Safety - page iv

Cobramatic® Owner’s Manual - page 6Timing adjustment for the variable settings are as follows: Move the jumpers to variable setting location. Turn po

Seite 9 - Safety - page v

Cobramatic® Owner’s Manual - page 7using Run-in Speed Control, adjust wire feed rate to approximately 50% of welding wire speed set at gun.Initiate an

Seite 10 - 

Cobramatic® Owner’s Manual - page 8Testing the FeederTesting the Input Power CircuitsThe AC circuits are protected by pico-fuses F1 and F2 (see page 1

Seite 11 - Wire Threading Procedure

Cobramatic® Owner’s Manual - page 9Section E TroubleshootingTroubleshootingSymptom Cause RemedyNo wire feed at gun, feeder not oper-ating, i.e., no s

Seite 13 - Section B Operation

Cobramatic® Owner’s ManualTHIS PAGE INTENTIONALLY BLANK

Seite 14 - Controls and Settings

Cobramatic® Owner’s Manual - page 11Section F AppendicesDiagrams/Parts ListMain P.C. Board Connections...

Seite 15 - Owner’s Manual - page 5

Cobramatic® Owner’s ManualTHIS PAGE INTENTIONALLY BLANK

Seite 16 - CV/CC Posa Start Operations

Cobramatic® Owner’s Manual - page 13Main P.C. Board ConnectionsJ7Slave MotorJ10TransformerJ8Current SensorJ4Front PanelJ9Brake SolenoidJ5Terminal Stri

Seite 17 - Routine Maintenance

Cobramatic® Owner’s Manual - page 14Cabinet and Gun ConnectionsCoolantSupplyCoolantReturnShieldingGasWelding PowerGasCoolantReturnPower/Coolant InGasS

Seite 18 - Testing the Gun

Cobramatic® Owner’s Manual - page 15Cobramatic 42 V Assembly001-4022No. Qty. Part No. Description1 1 003-0784 Assy Pawl Cobramatic2 1 003-2118 Assy PC

Seite 19 - Section E Troubleshooting

Cobramatic® Owner’s ManualTHIS PAGE INTENTIONALY BLANK

Seite 20 - THIS PAGE INTENTIONALLY BLANK

Cobramatic® Owner’s Manual - page 17Front Panel Assembly003-2176No. Qty. Part No. Description1 1 003-1332 Assy Cable Ribbon 26C2 1 003-1631 Cable Powe

Seite 21 - Diagrams/Parts List

Cobramatic® Owner’s Manual - page 18Slave Motor Assembly003-2068No. Qty. Part No. Description1 1 003-0176 Assy Knob Conduit2 1 003-2113 Assy Torque Mt

Seite 22

Cobramatic® Owner’s Manual - page 19003-2063 Power Block AssemblyAAAABAAApply pipe thread sealantApply anti-corrosive compoundTorque: 140 in-lb to 150

Seite 23 - Main P.C. Board Connections

Cobramatic® Owner’s ManualTable of ContentsSafety Guidelines ...

Seite 24 - Cabinet and Gun Connections

Cobramatic® Owner’s Manual - page 20Spindle Assembly003-2146No. Qty. Part No. Description1 1 003-2139 Assy Bearing Spindle2 3 330-3063 Scr Shldr Mod .

Seite 25 - DISCLAIMER

Cobramatic® Owner’s Manual - page 21Gas Solenoid Assy003-2137No. Qty. Part No. Description1 2 153-0853 Pin Crimp2 1 153-0868 Conn single row 3P3 2 185

Seite 26 - THIS PAGE INTENTIONALY BLANK

Cobramatic® Owner’s Manual - page 22      ! " #

Seite 27 - 003-2237 Front Panel Assembly

Cobramatic® Owner’s Manual - page 23071-0402 Cobramatic® Block Diagram

Seite 28 - 003-2068 Slave Motor Assembly

Cobramatic® Owner’s Manual - page 24071-0400 Cobramatic® Main PC Board

Seite 29 - 003-2063 Power Block Assembly

Cobramatic® Owner’s Manual - page 25071-0400 Cobramatic® Main PC Board

Seite 30 - 003-2146 Spindle Assembly

Cobramatic® Owner’s Manual - page 26071-0367 Cobramatic® Gun Connectionsand Front Panel Schematic

Seite 31 - 003-2137

Cobramatic® Owner’s Manual - page 27Monitor Wire Feed Speed Use digital volt meter between: TB1 – 1(GND) and TB1 – 2(MSPD). Measured value defined as

Seite 32 - Control Cable

Cobramatic® Owner’s Manual - page 28

Seite 33 - Block Diagram

Cobramatic® Owner’s Manual - page 29Torch Pot Output Some power supplies can utilize a variable DC voltage signal from the gun potentiometer adjustmen

Seite 34 - Main PC Board

Cobramatic® Owner’s ManualDeclaration of Conformity forEuropean Community (CE) Products Note This information is provided for units with CE certificati

Seite 35 - 071-0400 Cobramatic

Cobramatic® Owner’s Manual - page 30Manual Gas Purge Jumper from TB1-7 to TB1-1 to externally operate the gas solenoid in the cabinet

Seite 36 - Gun Connections

Cobramatic® Owner’s Manual - page 31

Seite 37 - VOLT METER

Cobramatic® Owner’s Manual - page 32Copyright © 2002 Lincoln Global Inc.

Seite 38 - Owner’s Manual - page 28

Cobramatic® Owner’s ManualTHIS PAGE INTENTIONALLY BLANK

Seite 39 - 0 TO 10VDC

Sales and Service through Subsidiaries and Distributors WorldwideCleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www

Seite 40 - Manual Gas Purge

Cobramatic® Safety - page i

Seite 41 - Owner’s Manual - page 31

Cobramatic® Safety - page ii                     

Seite 42 - Owner’s Manual - page 32

Cobramatic® Safety - page iii2 "$ +"" )          &apo

Seite 43

Cobramatic® Safety - page iv

Seite 44 - LIMITED WARRANTY

Cobramatic® Safety - page v

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